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IIIREPAIR SERVICEIIIIIIII PARTS & UNITS INDEXIII IIII ABOUT USIIIIIIII HOME
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1
# 8049
C.P.COVER
2
# 8050
INSIDE COVER ( PLASTIC )
3
# 8004
CLOSET RELIEF VALVE
A19AC
( WHITE )
# 8005
URINAL RELIEF VALVE
A19AU
( BLACK )
# 8052
CLOSET RELIEF VALVE BRASS
( OLD STYLE )
# 8345
LOW CONSUMPTION RELIEF VALVE (GREEN)
# 8053
URINAL RELIEF VALVE BRASS
( OLD STYLE )
4
# 8003
MOLDED DISC
A15A
5
# 8002
DIAPHRAGM ( COMMON )
A156A
# 8051
DIAPHRAGM ( OLD STYLE)
6
ADJUSTABLE GUIDES
# 8006
STANDARD GUIDE A163A
# 8252
FOR 3.5 GPF CLOSET
# 8348
FOR 1.6 GPF CLOSET
# 8349
FOR 1.0 GPF URINAL
7
# 8000
CLOSET WATER SAVER KIT
# 8114
1.6 CLOSET LOW CONSUMPTION
8
# 8001
URINAL RETRO KIT
# 8115
1.0 URINAL LOW CONSUMPTION
9
# 8007
HANDLE REPAIR KIT ( PLASTIC )
B50A
# 8043
HANDLE REPAIR KIT ( BRASS )
10
# 8008
C.P. HANDLE ASSY. B32A
# 8069
A.D.A. HANDLE ASSY.
11
# 8054
HANDLE NUT
12
# 8012
VACUUM BREAKER REPAIR KIT
13
CHROME PLATED VACUUM BREAKERS
# 8014
1-1/2" X 9" CLOSET V500AA
# 8015
1-1/4" X 9" URINAL V500AA
# 8016
3/4" X 9" URINAL V500AA
14
# 8020
1-1/2" GASKET KIT
# 8021
1-1/4" GASKET KIT
# 8022
3/4" GASKET KIT
15
# 8017
1-1/2" COUPLING ASSY.
# 8018
1-1/4" COUPLING ASSY.
# 8019
3/4" COUPLING ASSY.
16
# 8040
TAILPIECE NUT
17
# 8039
ADJ. TAILPIECE 2-1/16"
( OTHER LENGTHS AVAILABLE )
18
# 8038
LOCKING RING
19
# 8037
"O" RING
20
**
CONTROL STOP
( CALL FOR ASSISTANCE )
21
**
C.P. STOP COVERS
( CALL FOR ASSISTANCE )

 
 
 
MAINTENANCE GUIDE FOR THE PRE-1998 ROYAL FLUSH VALVE
 
1
 PROBLEM:
  VALVE CLOSES OFF IMMEDIATELY
     
  CAUSE:  
  A) RUPTURED OR DAMAGED DIAPHRAGM
  B) ENLARGED BY-PASS ORIFICE FROM CORROSION OR DAMAGE
     
  SOLUTION:  
  INSTALL NEW DIAPHRAGM OR INSIDE PARTS KIT TO CORRECT ABOVE PROBLEMS AND UPDATE FLUSHOMETER.
2
 PROBLEM:
  LEAKING AT HANDLE ASSEMBLY
     
  CAUSE:  
  A) HANDLE SEAL MAY HAVE DETERIORATED
  B) HANDLE GASKET HAS BEEN OMITTED
  C) VALVE IS OLD STYLE AND HANDLE PACKING IS WORN
     
  SOLUTION:  
  A) INSTALL NEW SEAL OR HANDLE REPAIR KIT. NOTE: THE HANDLE SEAL WILL EASILY SLIDE RIGHT ONTO BUSHING IF IT IS WET.
  B) INSTALL HANDLE GASKET
  C) INSTALL HANDLE REPAIR KIT
3
 PROBLEM:
  LENGTH OF FLUSH TOO SHORT
     
  CAUSE:  
  A) DIAPHRAGM ASSEMBLY AND GUIDE ASSEMBLY ARE NOT HAND TIGHT
  B) ENLARGED BY-PASS ORIFICE FROM CORROSION OR DAMAGE
  C) BLACK URINAL RELIEF VALVE IN CLOSET FLUSHOMETER
  D) LOW CONSUMPTION KIT INSTALLED IN NON-LOW CONSUMPTION FIXTURE
  E) HANDLE ASSEMBLY IS WORN
     
  SOLUTION:  
  A) SCREW THE TWO ASSEMBLIES HAND TIGHT
  B) INSTALL DIAPHRAGM OR EQUIPARTS INSIDE PARTS KIT
  C) INSTALL PROPER WHITE CLOSET RELIEF VALVE
  D) REPLACE WITH PROPER INSIDE PARTS KIT FROM EQUIPARTS
  E) INSTALL HANDLE REPAIR KIT
4
 PROBLEM:
  LENGTH OF FLUSH TOO LONG OR FAILS TO CLOSE OFF
     
  CAUSE:  
  A) RELIEF VALVE IS NOT SEATING PROPERLY OR BY-PASS ORIFICE IS CLOGGED BECAUSE OF FOREIGN MATERIAL OR BY-PASS ORIFICE IS CLOSED BY AN INVISIBLE GELANTINOUS FILM FROM "OVERTREATED" WATER
  B) LINE PRESSURE HAS DROPPED AND IS NOT SUFFICIENT TO FORCE RELIEF VALVE TO SEAT
  C) WHITE CLOSET RELIEF VALVE HAS BEEN USED IN A URINAL VALVE
  D) INSIDE COVER IS CRACKED OR DAMAGED
     
  SOLUTION:  
  A) DISASSEMBLE THE WORKING PARTS AND WASH THOROUGHLY. NOTE: SIZE OF THE ORIFICE IN THE BY-PASS IS OF UTMOST IMPORTANCE IN THE PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE VALVE. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE KIT IF CLEANSING DOES NOT CORRECT PROBLEM.
  B) SHUT OFF ALL CONTROL STOPS UNTIL PRESSURE HAS BEEN RESTORED, THEN OPEN THEM AGAIN
  C) REPLACE WITH BLACK URINAL RELIEF VALVE
  D) REPLACE THE INSIDE COVER
5
 PROBLEM:
  INSUFFICIENT VOLUME OF WATER TO ADEQUATELY SIPHON FIXTURE
     
  CAUSE:  
  A) CONTROL STOP NOT OPEN ENOUGH
  B) URINAL VALVE PARTS INSIDE A CLOSET VALVE
  C) LOW CONSUMPTION VALVE INSTALLED ON A NON-LOW CONSUMPTION VALVE FIXTURE
  D) WATER SAVER KIT INSTALLED IN OLD, NON-WATER SAVER BOWL
  E) INADEQUATE VOLUME OR PRESSURE AT SUPPLY
     
  SOLUTION:  
  A) ADJUST CONTROL STOP FOR DESIRED DELIVERY OF WATER
  B) REPLACE INSIDE URINAL PARTS WITH PROPER CLOSET VALVE PARTS FROM EQUIPARTS
  C) REPLACE WITH PROPER INSIDE PARTS KIT
  D) POSITION REFILL HEAD ON GUIDE SO THAT SIDE ONE (1) IS IN UP POSITION
  E) IF NO GAUGES ARE AVAILABLE TO PROPERLY MEASURE SUPPLY PRESSURE OR VOLUME OF WATER AT THE VALVE, THEN REMOVE THE RELIEF VALVE FROM THE INSIDE PARTS KIT, REASSEMBLE THE VALVE AND OPEN THE CONTROL STOP. IF THE FIXTURE SIPHONS, MORE WATER VOLUME IS REQUIRED. IF A 3.5 GPF INSIDE PARTS KIT IS INSTALLED IN THE VALVE, THEN FIRST FLIP THE REFILL HEAD (UNDER THE DIAPHRAGM) TO OBTAIN A 4.5 GPF VOLUME. IF THIS VOLUME IS STILL INADEQUATE, REMOVE THE FLOW RING FROM THE GUIDE TO OBTAIN A 6.5 GPF VOLUME. IF ADDITIONAL FLOW IS STILL REQUIRED, TRY LOW PRESSURE GUIDE KIT. IF FIXTURE DOES NOT SIPHON OR IF A LOW CONSUMPTION FIXTURE IS INSTALLED, OR IF THE ABOVE STEPS DO NOT PROVE SATISFACTORY, STEPS MUST BE TAKEN TO INCREASE THE PRESSURE AND/OR SUPPLY.
6
 PROBLEM:
  LEAKING AT TOP OF VACUUM BREAKER
     
  CAUSE:  
  RUBBER VACUUM BREAKER BOOT OR GASKET HAS DETERIORATED
     
  SOLUTION:  
  INSTALL NEW VACUUM BREAKER REPAIR KIT
7
 PROBLEM:
  LEAKING AT BOTTOM OF VACUUM BREAKER TUBE OR AROUND COUPLING
     
  CAUSE:  
  A) COUPLING GASKETS HAVE DETERIORATED
  B) SPUD WASHER AND / OR SPUD HAVE DETERIORATED
     
  SOLUTION:  
  A) INSTALL PROPER NEW COUPLING GASKET KIT
  B) INSTALL PROPER NEW SPUD WASHER AND / OR COMPLETE NEW SPUD ASSEMBLY
8
 PROBLEM:
  LEAKING BETWEEN VALVE AND CONTROL STOP
     
  CAUSE:  
  "O" RING AND / OR LOCKING RING HAVE DETERIORATED
     
  SOLUTION:  
  REPLACE "O" RING AND LOCKING RING SIMULTANEOUSLY
9
 PROBLEM:
  CHATTERING NOISE IN FLUSHOMETER
     
  CAUSE:  
  A) DIAPHRAGM HAS BEEN INSTALLED UPSIDE DOWN
  B) INSIDE COVER HAS BECOME DISTORTED FROM WEAR, FREEZING OR ABUSE
     
  SOLUTION:  
  A) REPLACE THE SEGMENT DIAPHRAGM TO THE PROPER POSITION AS INSTRUCTED BY MARKINGS ON THE DIAPHRAGM
  B) REPLACE INSIDE COVER
   
 
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